Electrode faults in batteries
Folded or displaced electrodes in lithium-ion cells are detected before assembly. Prevents thermal runaway and battery fires reliably.
Industry: E-Mobility → Software InspectVista
Application examples
What InspectVista is used for in practice
Eight concrete evaluation scenarios from automotive, e-mobility and industrial manufacturing — each with defect type and component impact.
Eight defect types InspectVista detects automatically
Pores in laser welds
Oversized pores reduce the mechanical strength of the joint. InspectVista classifies pore volume automatically — critical e.g. for hairpin stators.
Inspection task: Weld seam →
Faulty solder joints in cooling plates
Insufficient solder joints block coolant circulation and cause local overheating. Automatic area detection reveals unbonded regions immediately.
Inspection task: Assembly & joining →
Fluctuating wall thickness in stator housings
Insufficient wall thickness can cause breakthroughs and field failures. InspectVista measures precisely across the entire volume and visualizes deviations in color.
Inspection task: Wall thickness →
Installation error in a pump
Incorrectly mounted components inside a pump cause field failures. CAD nominal/actual comparison reveals deviations from the assembly specification.
Inspection task: CAD comparison →
Pores in machining surfaces
Pores in sealing surfaces cause scrap production or later leakage. Porosity analysis detects critical regions before final machining.
Inspection task: Porosity analysis →
Pores during laser cladding
Structural weaknesses reduce the durability of additively manufactured parts under heavy load. Automatic 3D evaluation shows pore size and distribution.
Industry: Additive manufacturing →
Core residues in water jackets
Core residues and duct blockages in engine blocks cause local overheating. InspectVista detects cavity blockages incl. position and volume.
Inspection task: Burr, core residues & chips →¿Desea un asesoramiento individual?
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