Today, high-performance motors have to deliver more power in a smaller space – and work more efficiently at the same time. This development poses new and demanding challenges for quality control in production. Conventional inspection methods are reaching their limits. A pioneering solution: 3D computed tomography (CT) combined with artificial intelligence (AI).
At Microvista, we offer customised solutions for 3D CT analysis in industrial quality assurance – especially for the requirements of the engine industry.
Compact design and thermal management: a balancing act for motor technology
In order to increase efficiency and performance, manufacturers are increasingly focussing on compact design and lightweight construction. This often leads to a reduction in cubic capacity while maintaining or even increasing performance. However, thermal management plays a decisive role in these smaller, powerful engines in particular.
The challenge: cooling ducts with very small cross-sections must be manufactured flawlessly in order to avoid heat build-up. Even the smallest burrs or residues impair the coolant flow and therefore the performance and service life of the engine.
3D CT and AI: high-precision inspection for maximum quality
Industrial 3D computed tomography makes it possible to fully X-ray components and generate precise 3D models. In combination with AI-supported analysis, this opens up completely new dimensions in defect detection:
Automated detection
Identification of burrs, blowholes or core residues using state-of-the-art technology and reduction of the error rate.
Volume-based analysis
3D result data (e.g. pore volume) go far beyond what visual or X-ray inspections can
achieve.
Fast test cycles
The evaluation time no longer restricts throughput and thus enables more efficient testing.
Microvista GmbH offers specially developed CT inspection solutions with AI support that can be customised precisely to the requirements of engine production.
More information about our CT software
Flexible solutions: Mobile CT inspection systems such as the ScanExpress
Another highlight is the ScanExpress from Microvista – a mobile CT solution that can be quickly and easily integrated into existing production environments. Ideal for production start-ups, pilot series or blocked batches, our customers benefit from:
Flexibility
… through mobile usability
Fast availability
… without large investments
Customisation
… of the CT software on the component pattern
The ScanExpress is available in two sizes: the classic Long version and, since last year, the Compact version.
More information on the mobile CT solution
The future of engine production starts today - with Microvista
The combination of 3D CT and AI sets new standards in industrial quality control. Especially in the development and production of high-performance engines, this use of technology offers a decisive competitive advantage.
Those who rely on state-of-the-art testing technologies such as those from Microvista ensure that engines fulfil the highest demands in terms of performance, reliability and durability.
Would you like to find out more about how 3D CT and AI can improve your quality assurance? Our experts at Microvista will advise you individually and without obligation.