Non-Destructive Series Inspection

GET YOUR INSPECTION DONE – Anywhere. Anytime. Fast.

Non-Destructive Series Inspection High Volume. Low Cost Per Part.

Industrial CT series inspection from Microvista – economical, reliable, scalable. Lab, mobile, or cloud-based – we have the right solution for your production.

Microvista ScanExpress – mobiles industrielles CT im Container-Truck
100% Coverage
<3s per part
99.9% Detection rate
450kV Tube power

High volume = low cost per part

CT-based non-destructive series inspection is the most economical form of quality assurance for complex parts in high volumes. Cost per part decreases as volume increases – and Microvista provides the complete infrastructure: CT lab, mobile CT, or automated cloud evaluation.

  • Achieve a capable / controlled production process
  • Reduce costs of further processing parts with hidden defects
  • Prevent batch blocking with Microvista quality certification
Analyse eines industriellen CT-Scans – Microvista Software

Typical inspection tasks in series production

A single CT scan delivers all the following information simultaneously – no separate inspection method needed.

Pores, Voids & Inclusions

Reliably detect volumetric defects in cast and sintered parts

Burrs & Core Residues

Detect chips and core remnants in cavities – even hidden ones

Crack Inspection

Make hairline cracks and cold shuts visible in 3D

Porosity Analysis

Precisely quantify pore distribution and volume fraction

Wall Thickness Measurement

High-precision wall thickness measurement across the entire volume

CAD Comparison

Color-visualize deviations from the CAD model

Assembly & Joint Defects

Non-contact inspection of welds, press fits and adhesive bonds

Hairpin Stators

Complete quality inspection of e-motor windings and stator packs

Non-destructive testing methods compared

Why industrial CT is the superior method for complex series parts

X-Ray Diffraction (RT)

Limited
  • 2D images only – no volume data
  • Expensive equipment & long inspection times
  • Limited defect detection for complex geometries

Ultrasonic Testing (UT)

Limited
  • Unreliable for thin or hollow parts
  • Poor coupling on rough surfaces
  • No full volume scan possible

Magnetic Particle & Penetrant Testing (MT/PT)

Restricted
  • Only surface defects detectable
  • Limited to specific materials
  • No cavities or internal structures

Visual Testing (VT)

Restricted
  • Only externally visible defects
  • Highly inspector-dependent
  • No internal defects detectable

Industrial CT (Microvista)

Recommended
  • 3D volume images for every scan
  • Cracks, pores, dimensions & joint defects in ONE pass
  • 100% non-destructive – part remains intact

How can series inspection be realized?

Three paths to the most economical quality assurance for your production

Part being placed in the Microvista CT lab 01

CT Lab by Microvista

Ship parts to us – Microvista experts scan & evaluate. No investment costs, no personnel expense, no training. The ideal option for individual parts, batch approvals, or recurring series inspections.

Express scan < 24h possible (by appointment & depending on part count)
Discover CT Lab
ScanExpress – the mobile industrial CT by Microvista 02

Mobile CT Rental – ScanExpress

On-site inspection at your facility – no need to ship parts. The mobile ScanExpress CT gives you full flexibility and saves high investment and waiting costs.

Ideal for temporary needs or on-site series production
Learn about ScanExpress
Microvista Cloud software for automated CT evaluation 03

Microvista Cloud

Already own a CT? Upload your scan data to the Microvista Cloud for automated evaluation. Saves significant time – manual evaluation is completely eliminated.

For facilities with their own CT system and high inspection volumes
Request Cloud Solution

Our Measurement Capabilities

798 mm Max. Part Ø
1,802 mm Max. Part Length
200 kg Max. Weight
0.02–1 mm Resolution
450 kV Tube Power
< 24h Express Option
10 WD Standard Lead Time

Microvista uses a 450kV tube with exceptionally high photon energy – enabling non-destructive inspection of thick-walled iron castings up to approx. 70 mm wall thickness.

Still in development?

For prototypes, first articles, and failure analysis, we offer fast CT lab analyses with maximum precision.

Discover CT Lab

Ready for 100% quality?

Let us plan your series inspection together. Non-binding consultation and individual ROI calculation.

Request Consultation Now